Problem is its not just Orphaned works but
the whole licensing scheme.
There was a tv show a number of years back
called WKRP It was a sitcom about a radio
station. There were 90 episodes (for those
of you counting there were only 80 of the
Original Star Trek episodes.)
It was a huge hit when it went to
syndication but alas we'll most likely not
ever be able to see it on DVD. The reason?
It was a radio station and thoughout the
station there were monitors so everyone
could hear what was on the air ( very
common in radio stations) coming from those
speakers was the music that was being played
"On Air" probably 10 songs at least per
episode. to release a DVD they have to
license all of that music again. Keep in
mind most of the songs played were what was
being played on the radio at that time, (the
hits) So as a result to license those tunes
they will spend most likely 10,000+ per song
to license. based on $10k, you are most
likely looking at $100,000 per episode to
license the music. It pretty much makes it
an economic impossibility to ever release a
DVD with the original music, without
substituting the music.
One of the neat things about the WKRP was
the way they tied the music to what was
happening. So substitutions will lose a lot
of the "hidden humor" of the series.
Wired has a great story on this:
http://www.wired.com/news/digiwood/0,1412,66696,00.html